Resolving Design Failure & Tolerance Issues in Sheet Metal Assembly
Critical component redesign for an engineering manufacturer experiencing persistent fit and alignment problems
CUSTOMER
Engineering Manufacturer
INDUSTRY
Multi-sector – Industrial & Engineering
APPLICATION
Sheet metal assembly with critical fit and alignment requirements
EXPERIENCE
50+ years of specialist expertise
ACCREDITATION
BSi ISO 9001
The Challenge
The customer experienced persistent fit and tolerance issues with assemblies supplied by another manufacturer.
Components not fitting correctly
Tolerance stack-up causing misalignment
Manual rework required on-site
Increased assembly time and cost
Risk of production delays
The Solution
Arben carried out a full design and tolerance review and implemented a robust engineering solution.
Design Analysis
3D CAD modelling, tolerance stack-up analysis, identification of root causes.
Design Manufacturing
Optimised geometry, improved clearances and datums, simplified assembly interfaces.
Precision Manufacturing & Welding
Fibre laser cutting for accuracy, CNC folding for consistency, laser welding introduced to reduce heat input, minimise distortion and improve consistency.
In-House Tooling & Validation
Bespoke fixtures designed in-house to ensure repeatability, in-house assembly testing, verified fit and consistency, eliminated rework.
THE OUTCOME
Perfect fit achieved
No on-site rework
Faster assembly
Consistent production
KEY RESULTS
Resolved tolerance issues
Reduced labour costs
Improved repeatability
Eliminated variation
What Sets Arben Apart
Tolerance issues cause delays, cost, and inefficiency. Arben solves problems through engineering, precision, and process control.
50+ years of specialist expertise
BSi ISO 9001 quality processes
Full in-house fabrication from design to finish
Experiencing fit or tolerance issues?
Speak to our engineering team today.